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GERMAN MACHINE

Schüco Machine AF 450 SchüCal

CNC machining center of aluminium and steel profiles CNC machine, including PC control, operated directly from SchüCal

General

● The powerful 7.5 KW motor and automatic tool changer with 12 locating
points allow a high level of flexibility when working.
● The work areas of the machine can be further sub-divided into two areas.
This allows the profile preparation to be carried out in one area of the
machine, whilst in the other area, loading of the machine is taking place
(alternating operation).
● The AF 450 is highly efficient due to 3-side processing and pre-head
processing (notching).

● By using absolute axis position-measuring systems, there is no need for
the main axes to be referenced after switching on the machine.
● The SchüCam control software uses data from the SchüCal software 1:1,
thereby keeping to a minimum the time required from the first drawing to
clamping the work piece.
● Individually operated clamps permit simultaneous processing and
therefore reduce the set-up time to a minimum.
● The locating edge of the profiles is shifted forwards, making it easier to
insert the profiles. The insertion position remains at the front, regardless of
the profile size.
● The lengths of profiles that have already been cut can be measured using
a profile length measuring device (optional) on the machine.
● The tool magazine is a moving pick-up device that allows quick, program-
controlled changing of 12 tools in total.

Schüco Machine AF 450

● 3-sided processing of aluminium and steel profiles
● Steel processing (S235 to approx. 5 mm wall thickness, without pre-head
processing)
● 7.5 kW spindle / max. 24,000 rpm / cooled by compressed air
● Network card
● Inherently strong machine bed to take heavy loads
● Main axes slide on precision linear guides
● The profile is clamped firmly by means of pneumatic clamps
● Absolute position-measuring system of main axes
● 4 collapsible fixed stops for accurately defining the zero point
● Automatic tool change with 12 locating points
● 3 operating modes:
● Single-bar with extra length
Profile bar processing over the total processing length of 7200 mm and
longer
● Multi-bar with different contours
Several profile bars (up to 4 bars) in different contours and lengths
● Alternating operation with ASP system
2 zones with a profile bar in each
● Automatic clamp positioning (ASP)
● The forward-located edge of the profiles makes it easier to insert and
remove the profiles
● Profile supports with quick release system
● The tool is cooled by a minimum pulse spray device.
● The axes are lubricated automatically by a centralised system
● Swarf drawers
● Finish: RAL 9006 (white aluminium), RAL 7016 (anthracite grey)

 

● Easy-to-use control panel with 19” TFT colour display
● SchüCam machine control unit
● Windows® operating system for SchüCam and SchüCal
● Machine is supplied with software installed
● Processes for the AF 450 can be generated directly in SchüCal
● SchüCam can be used on an ordinary office PC
● Same operation of SchüCam software on machine as on an ordinary
office PC
● SchüCam with visualisation of profiles, tools and processing to assist
monitoring on both an ordinary office PC and the machine
● Smooth transfer of machining data by USB or over a network
● Simple, menu-based changing of machining macros without NC program-
ming knowledge
● In-house programming without knowledge of NC / CNC
● Remote maintenance software
Sicherheitseinrichtungen Safety devices
● Sicherheits-Laserscanner AF 450 Safety Scan
● Schutzsystem für eine flexible Maschinenzugänglichkeit und weniger
Platzbedarf.
● Barrierefreie Maschinenzugänglichkeit
● Einsatz bei unterschiedlichen Betriebsarten
● Optimierter Sicherheitsbereich
● Safety laser scanner AF 450 Safety Scan
● Protection system for flexible machine accessibility and minimal clearance.
● Easy machine accessibility
● For use in a variety of different types of business
● Optimised safety area
Service Service
● Grundschulung in Bielefeld
● Basic training in Bielefeld
● Hotline in case of machine breakdown
● Hotline for programming support (AF 450 control module included with
SchüCal)

 

CNC machine, including PC control, operated directly from SchüCal

    3-side machining of aluminium and steel profiles
    3 ​operating ​modes:
    - Single-bar​ with ​extra ​length
    - Multi-bar​ with ​different​ contours
    - Alternating operation ​with ​ASP ​system
    Individually operated and adjustable clamps with vertical clamping fix
    7500 mm machining length


Technical Data:

Number of NC driven axes:
    

4 + tool changer

Max.processing speed X/Y/Z:
    

80 / 60 / 40 m/min

Rotation of A-axis:
    

Continuously from +90° to -90°

Tool mount:
    

SK 30

Speed:
    

to 24000 rpm

Milling motor output:
    

7,5 kW at 6000 - 12000 rpm (S1)

Number of spaces in moving tool magazine:
    

12

Positioning of the tension blocks:
    

automatic

Number of tension blocks:
    

8

Weight:
    

5800 kg

Max. Cross selection (W x H) / Length Single bar processing:
    

420 x 300 / 7500 mm (at 110 mm tool-length)

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